螺旋钢管是将低碳碳素结构钢或低合金结构钢钢带按一定的螺旋线的角度（叫成型角）卷成管坯，然后将管缝焊接起来制成，它可以用较窄的带钢生产大直径的钢管。其规格用外径*壁厚表示，焊管应保证水压试验、焊缝的抗拉强度和冷弯性能要符合规定。从焊接工艺而言，螺旋焊管与直缝钢管的焊接方法一致，但直缝焊管不可避免地会有很多的丁字焊缝，因此存在焊接缺陷的机率也大大提高，而且丁字焊缝处的焊接残余应力较大，焊缝金属往往处于三向应力状态，增加了产生裂纹的可能性。而且，根据埋弧焊的工艺规定，每条焊缝均应有引弧处和熄弧处，但每根直缝焊管在焊接环缝时，无法达到该条件，由此在熄弧处可能有较多的焊接缺陷。螺旋焊管与直缝钢管的焊接方法一致，但直缝焊管不可避免地会有很多的丁字焊缝，因此存在焊接缺陷的机率也大大提高，而且丁字焊缝处的焊接残余应力较大，焊缝金属往往处于三向应力状态，增加了产生裂纹的可能性。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">螺旋钢管是以带钢卷板为原材料, mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">经常温挤压成型, mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">以自动双丝双面埋弧焊工艺焊接而成的螺旋缝钢管. mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">主要生产流程如下：
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（1 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）原材料即带钢卷，焊丝，焊剂。在投入前都要经过严格的理化检验。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（2 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）带钢头尾对接，采用单丝或双丝埋弧焊接，在卷成钢管后采用自动埋弧焊补焊。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（3 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）成型前，带钢经过矫平、剪边、刨边，表面清理输送和予弯边处理。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（4 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）采用电接点压力表控制输送机两边压下油缸的压力，确保了带钢的平稳输送。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（5 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）采用外控或内控辊式成型。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（6 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）采用焊缝间隙控制装置来保证焊缝间隙满足焊接要求，管径，错边量和焊缝间隙都得到严格的控制。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（7 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）内焊和外焊均采用美国林肯电焊机进行单丝或双丝埋弧焊接，从而获得稳定的焊接规范。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（8 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）焊完的焊缝均经过在线连续超声波自动伤仪检查，保证了100 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">％的螺旋焊缝的无损检测覆盖率。若有缺陷，自动报警并喷涂标记，生产工人依此随时调整工艺参数，及时消除缺陷。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（9 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）采用空气等离子切割机将钢管切成单根。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（10 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）切成单根钢管后，每批钢管都要进行严格的首检制度，检查焊缝的力学性能，化学成份，溶合状况，钢管表面质量以及经过无损探伤检验，确保制管工艺合格后，才能正式投入生产。
mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">（11 mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">）焊缝上有连续声波探伤标记的部位，经过手动超声波和X mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">射线复查，如确有缺陷，经过修补后，再次经过无损检验，直到确认缺陷已经消除。
(12) mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin">带钢对焊焊缝及与螺旋焊缝相交的丁型接头的所在管，全部经过X mso-ascii-theme-font:minor-latin;mso-fareast-font-family:宋体;mso-fareast-theme-font: minor-fareast;mso-hansi-font-family:Calibri;mso-hansi-theme-font:minor-latin">射线电视或拍片检查。
(13) mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin">每根钢管经过静水压试验，压力采用径向密封。试验压力和时间都由钢管水压微机检测装置严格控制。试验参数自动打印记录。
(14) mso-ascii-font-family:Calibri;mso-ascii-theme-font:minor-latin;mso-fareast-font-family: 宋体;mso-fareast-theme-font:minor-fareast;mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin">管端机械加工，使端面垂直度，坡口角和钝边得到准确控制。
